Varcogroups

IR DRYER

Our Product Range

IR Dryer

We are manufacturer and exporter of Infrared Equipment Dryers . Infrared ray dryer is used for speedy drying of washed equipment by just exposing under dryers. IR Rays are not harmful, safe to human body. No increase in temperature of the surrounding atmosphere, since rays gives heating effect only to the object on which it falls. These rays do not require air as a media, still blower is provided to cool down heated items. IR elements are ceramic coated thus ensure no particle shedding or black particle generation, which may contaminate washed equipment. The IR Dryer reduce the microbial counts also. IR Dryer are more effective for drying stainless steel equipment because stainless steel surface is reflective surface. The equipment is in full S. S. Construction and compliant to GMP standards.

Principle of Infrared Rays

  • The rays of 0.4 μm to 0.7 μm are the light spectrum which is a color spectrum visible to the human eyes. Less than 0.4 μm are the Ultra violet Rays.
  • Unlike Ultra violet Rays which are harmful to human body & eyes on direct exposure, Infrared rays are absolutely safe on these fronts.
  • Economic heating & drying is a high degree of efficiency in the transmission of energy from the infrared sources to the object. A high degree of efficiency is dependent on the emission power and “appropriate” wavelength of the emitted infrared radiation.
  • Light with wavelength from 0.7 μm to about 10 μm is called Infrared Rays. The band of infrared Rays is thousand times wider than visible light. Medium to long range wavelengths of the infrared Rays ranging from 3 μm to 10 μm are absorbed properly by almost all materials to give economic heating & drying.
  • Generally, the equipment is used to be dry small change part from small SS scoops, Sieves etc to equipment like FBD Bowls, IPC Bins, Containers.

Cupboard Type IR Dryers Advantages

  • IR Dryers Vs Conventional Dryer
    • Complete Drying validation per USFDA / GMP: Infrared dryers are best substitute to the conventional type dryers due to its property of dryer from outer crust to inner part.
    • Intensity of infrared drying allows evaporation that is eight to ten times more than conventional drying method which provides for fast immobilization, space saving and simplified.
    • Infrared dryer utilizes the high end infrared radiators as main source of heating hence: No foreign particles present as compared to electric Ovens.
    • Energy Efficient: Lower energy consumption, Green technology and compact in size.
    • High efficiency: Due to low response time, fast heating cycle time faster.
    • Evenly heating the surface of material due to air circulation done by Blower.
    • Filtered Air: The inlet air for drying is filtered by Pre & HEPA filters 0.3 micron.

Product Features

1
IR dryers utilize infrared radiation to heat and dry materials. These heating elements emit infrared radiation that penetrates the material's surface and evaporates moisture or solvents.
2
IR dryers typically have adjustable temperature controls to regulate the intensity of the infrared radiation and the drying temperature. This allows for precise control over the drying process to accommodate different materials and drying requirements.
3
Many IR dryers are equipped with a conveyor system to transport materials through the drying chamber. The conveyor speed can often be adjusted to control the residence time and ensure uniform drying.
4
Adjustable conveyor speeds allow operators to optimize drying times and ensure thorough drying of the material without overheating or causing damage.
5
IR dryers may have a modular design with multiple heating zones and conveyor sections. This design allows for flexibility in system configuration and easy integration into existing production lines.
6
IR dryers are often designed for energy efficiency, with reflective surfaces and insulation to minimize heat loss and maximize the transfer of infrared radiation to the material being dried.
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