Varcogroups

RAPID MIXER
GRANUALATOR (RMG)
HIGH SHEAR MIXER

Our Product Range

Rapid Mixer Granulator (RMG) / High Shear Mixer

The Rapid Mixer Granulator (RMG) plays a crucial role in the pharmaceutical, chemical, and food industries by efficiently blending powders and granulating raw materials. It mixes, granulates, and agglomerates materials to produce uniform, homogeneous granules, which are essential for further processing or tablet production. By ensuring consistent quality and uniformity, the RMG helps manufacturers produce high-quality tablets, capsules, and other solid-dose forms.

Product Overview

The Rapid Mixer Granulator is a high-speed, versatile machine that mixes, blends, and granulates powders effectively. Its mixing bowl, high-speed impeller, and chopper blades work together to thoroughly combine raw ingredients and form granules.

Model Types:

Manufacturers offer various models to suit different batch sizes and operational needs.

Batch Size:

The RMG handles batch sizes ranging from small laboratory-scale quantities to large industrial-scale production.

Applications:

Industries such as pharmaceutical manufacturing, food processing, and chemical engineering rely on the RMG to produce uniform granules.

Working Principle of the Rapid Mixer Granulator

The Rapid Mixer Granulator (RMG) carries out rapid mixing and granulation in several stages: loading, mixing, granulation, chopping, discharge, and cleaning.

Loading of Materials
Operators load raw materials into the mixing bowl—typically APIs, excipients, fillers, binders, and other formulation components. Accurate weighing ensures a uniform blend.

Mixing of Powders
The impeller rotates at high speed, circulating the powders within the bowl. This ensures uniform mixing, prevents segregation, and breaks down aggregates for better granulation.

Granulation (Binder Addition)
After mixing, a liquid binder (such as water or alcohol) is sprayed into the powder. The impeller and chopper work together to form wet granules of uniform size. Controlled binder addition is crucial to prevent overly wet or weak granules.

Chopping for Uniform Granules
The high-speed chopper cuts oversized or irregular granules into smaller, consistent pieces, ensuring uniform particle size for reliable tablet or capsule production.

Discharge of Granules
Once granulation is complete, the granules are discharged and transferred to a drying system (e.g., a fluidized bed dryer). After drying, the granules are ready for compression or encapsulation.

Cleaning and Maintenance
After each batch, the machine is cleaned and inspected. The easy-to-disassemble components and smooth surfaces ensure efficient removal of residues, maintaining hygiene and readiness for the next batch.

Applications of Rapid Mixer Granulator (RMG)

The Rapid Mixer Granulator (RMG) serves multiple industries by mixing powders and granulating them into uniform granules. Its ability to produce consistent, high-quality granules makes it essential for applications that demand precision and uniformity.

Pharmaceutical Industry

  • Granulation of APIs: Uniform mixing and granulation of active ingredients and excipients.
  • Tablet Manufacturing: Produces granules with good flow and compressibility for consistent dosage.
  • Capsule Filling: Ensures uniform powder granules for consistent capsule filling.
  • Powder Blending: Evenly distributes ingredients before granulation.
  • Sustained Release Formulations: Controls granule size and binder content for regulated drug release.

Food Industry

  • Nutritional Supplements: Granulates proteins, vitamins, and powders for better handling.
  • Flavor & Seasoning Granules: Ensures uniform blends with improved packaging.
  • Snack Food Manufacturing: Maintains consistency in coated or flavored powders.

Chemical Industry

  • Catalyst Production: Produces uniform catalyst granules for proper reactivity.
  • Fertilizer Manufacturing: Granulated fertilizers improve soil absorption and nutrient delivery.
  • Polymers & Resins: Granulates polymer powders for uniform processing in molding/extrusion.

Cosmetic Industry

  • Cosmetic Powders: Produces smooth granules for face powders, foundations, etc.
  • Fragrance Beads: Ensures even fragrance distribution in granulated powders.

Agriculture Industry

  • Herbicide & Pesticide Granulation: Produces uniform granules for controlled release.
  • Animal Feed: Granulation ensures consistent nutrient distribution.

Plastic & Polymer Industry

  • Polymer Granulation: Prepares plastic powders for extrusion or injection molding.
  • Additives Production: Stabilizers, plasticizers, and colorants are granulated uniformly.

Dye & Pigment Industry

  • Pigment Granulation: Improves dispersion and color consistency of powdered pigments.

Detergent Manufacturing

  • Detergent Powders: Granulates ingredients for uniform cleaning performance and packaging.

Ceramic Industry

  • Glaze Granulation: Produces uniform granules for ceramic glazes and coatings.

Recycling Industry

  • Plastic Waste Granulation: Converts plastic waste into reusable granules for sustainability.

Features of Rapid Mixing Granulator (RMG):

1
In compliance with cGMP guidelines.
2
Modular Design.
3
Mixing of substances uniformly and homogeneously with special design mixer and chopper blades.
4
Electro-Pneumatic Operated Discharge.
5
Effective Sealing.
6
Easy to clean machine.
7
Fully Automatic Operation through Programmable Logic Controller. (Optional)
8
Binder Addition System. (Optional)
9
Inline co-mill for uniform granules. (Optional)
10
Flameproof Construction. (Optional)

Technical Specification

Paste Kettle

Paste Kettle(Starch Paste Kettle)

We offer Starch Paste Kettle that are basically used for heating and preparation of binde/paste solution. These tanks are available in std/gmp models. With a capacity of 25,50,100,200 ltrs these tanks are constructed using s. S. 304/316/3161, electric and thermic fluid. Furthermore, these tanks are steam heated with paddle anchor type stirrer manual or motorized tilting. These products are known for their excellent performance and durability.

Starch Paste Kettle Will Be Made Out Of S.S. 304 Rectangular Pipes Of 3 Mm Thk And Will Be An Independent Resting Type Frame Work Where No Foundation Will Be Required. The Kettle Will Be A Hemispherical Type Bowl With Either Steam / Oil / Water Heating Jacket Will Be Provded. The Kettle Will Be Manufactured From 2.5 Mm Thk S.S. 304 Sheet And The Jacket Will Be Of 2.5 Mm Mild Steel (In Case Of Steam Jacket The Thickness Will Be 4 Mm) . There Will Be Oil / Water Heated Fitted At The Back Bottom Side Of The Kettle. The Kettle Will Be Having A Worm Type Arrangement For Tilting . A Temperature Controller And A Temp Indicator Will Be Provided For Temp Control And Indication. The Kettle Will Be Insulated With 50 Mm Thk Glasswool Insulation And Claded With 16 Swg S.S. 304 Sheet. Kettle Will Be Buffed To 150 Grit Matt Finish Externally And Internally The Kettle Will Be Buffed To 220 Grit Mirror Finish

Paste Kettle Features

1
Variable Temperature Control:
Allows you to set the desired temperature for different types of beverages such as coffee, tea, or baby formula.
2
Rapid Boil Technology:
Heats water quickly, often in just a few minutes, for convenience and energy efficiency.
3
Water Level Indicator:
Helps you measure the amount of water inside the kettle, ensuring you don't overfill it.
4
360-Degree Swivel Base:
Makes it easy to lift and replace the kettle from any angle, enhancing usability.
5
Stainless Steel Construction:
Durable and easy to clean material commonly used for electric kettles.

Technical Specification

Specifications
Details
Service
Starch Paste Preparation (Binder Preparation)
Capacity
5 liters to 250 liters
MoC
SS316 Contact Parts, SS304
Heating
Steam or Electric
Temperature Monitoring
Digital
Motor
Non FLP / FLP

Why Global Companies Trust Varcotech Equipment Pvt Ltd

Top Quality Factory Price

We have a quality control department to verify each product at different phases, from the procurement of parts to finished products

As Your Layout, Customize Machine

According to your layout, we can suggest the best capacity and type for you, customize equipment for you

Equipment Consult & Design Service

Save energy resource for you, professional engineers can improve the best processing solution. We have the experience to help add a tremendous amount of value to your project

ISO.CE Standard Qualified

We successfully obtaining the ISO9001:2008 certificate and CE security management system certificate, this is significant for Senieer in building enterprise image

Equipment Training & Maintance Service

Free Equipment training & maintenance service for you, we will provide your team in-depth training on safe operation and equipment maintenance

Equipment Installation Service

Varco Groups offers equipment installation & commissioning service for production products, your equipment and control systems are qualified based on the GAMP life-cycle

Contact Varcotech equipment pvt ltd Team
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