Varcogroups

LIQUID SYRUP
MANUFACTURING
PLANT

Our Product Range

Liquid Syrup Manufacturing Plant

Varcogroups specializes in the design and manufacturing of preparation vessels, leveraging extensive process expertise in sterile injectable solutions, dispersions, ophthalmic products, syrups, and suppositories.

Preparation Vessels & Tanks:

  • Ensuring utmost hygienic processing.
  • Minimizing manual handling.
  • Compliance with current Good Manufacturing Practice (cGMP) standards.
  • Capacity ranging up to 5,000 liters.
  • Constructed with AISI 316L stainless steel for product contact.
  • Compatible with atmospheric, vacuum, or pressure operations.
  • Equipped with heating and cooling jackets.
  • Vessel capable of operating within a pressure range of (-1 / +3 bar), while the heating jacket supports pressures from (-1 / +6 bar).
  • Heating facilitated by steam or hot water circulation, with thermal insulation provided.
  • Options for mechanical or electro-polishing of internal surfaces.
  • Cover types include welded, flanged, or hinged, ensuring ease of access.
  • Integrated Cleaning in Place (CIP) and optional Sterilizing In Place (SIP) functionalities.
  • Portable execution available upon request.
  • Validation protocols and comprehensive instrumentation.

Variable Speed Agitation:

  • Agitator configurations include top or bottom driven or magnetically driven options.
  • Various agitation types such as propeller, anchor, high-speed disperser, or rotor-stator homogenizer.
  • Single or double mechanical seal configurations.

Additionally, Varcogroups offers fully automatic Liquid Syrup Manufacturing Plants comprising:

  • Sugar Charging/Transfer System.
  • Sugar Melting Vessel with mixing stirrer.
  • Basket Filter & Transfer Pump.
  • Syrup Manufacturing Vessel with stirrer.
  • Inline Homogenizer.
  • Zero Hold-up Filter Press.
  • Storage Tank with stirrer.
  • Interconnecting pipelines.
  • Transfer Pumps.
  • Integrated automatic control panel.
  • Working Platform.

For a comprehensive solution, Varcogroups provides Turnkey Process Lines encompassing production, filtration, transfer, and storage solutions, including preparation vessels, inline homogenizers, interconnecting pipes, solid or sugar charging systems, and working platforms.

Product Features

1
All the raw material transfer is achieved by means of heavy duty vacuum pumps and transfer pumps instead of manual handling which creates additional healthiness of production process
2
The internal coating of all pipe lines (SS 304/316 Quality Material) and vessels makes the free flow operation and requires nil manual interference which makes these units more versatile
3
The production process and speed is controlled by the operator i.e. entry of fluid in stirrer and mixing in Emulsifier is per requirement of customer.
4
Whole unit assembly is equipped with superior seamless quality of material with special coating to avoid rusting and free from dirt, finished end plate, mirror end polished to ended joints, excellent quality of various valves etc. as per ISI Standards
5
Allied sub-assemblies such as Sugar Melting Vessel, Filtration Unit, Pre-filtration unit, Production Pipe Lines, Working Platforms, Control panel, Storage Vessels, Main Vessel for Syrup Production are made from high quality of material and all necessary quality pre-checks are carried out by expert team before dispatch of unit as the satisfaction of our valued customers is important
6
Electrical Control Panel is equipped with various gauges such as ammeter, voltmeter and indicators for keen observations. All on/off switches are being utilized of high quality. Special annunciation system along with alarms/buzzers makes the unit more users friendly
7
Special three stage filters are provided to purify the final Syrup product. These filters are embedded in special material like Aluminum perforated cages to strengthen the structure and only free flow is possible without hampering the side edges of filters. The system itself makes sure the homogeneity of the Syrup. Test sample points are provided for sampling and testing of final product
8
Special heaters are included as a part of whole unit which are of superior quality and temperature controllers’ provision makes the operator to fine control the process temperature as per system requirement which is necessary to obtain the specific quality of Syrup Liquid
9
Storage vessels facilitates to store the final Syrup Liquid for more days as these are closed seal tight and entry of dirt or dehumidification of final product is avoided thereby
10
The working platform is made of high quality of steel and special alloy welding is carried out while manufacturing the unit to avoid sharp edges or any conical portion which makes these units safer to operate and carrying out uninterrupted production process
11
Technically these Granulation equipment are designed for very stable and liner operation which provides additional durability

Why Global Companies Trust Varcotech Equipment Pvt Ltd

Top Quality Factory Price

We have a quality control department to verify each product at different phases, from the procurement of parts to finished products

As Your Layout, Customize Machine

According to your layout, we can suggest the best capacity and type for you, customize equipment for you

Equipment Consult & Design Service

Save energy resource for you, professional engineers can improve the best processing solution. We have the experience to help add a tremendous amount of value to your project

ISO.CE Standard Qualified

We successfully obtaining the ISO9001:2008 certificate and CE security management system certificate, this is significant for Senieer in building enterprise image

Equipment Training & Maintance Service

Free Equipment training & maintenance service for you, we will provide your team in-depth training on safe operation and equipment maintenance

Equipment Installation Service

Varco Groups offers equipment installation & commissioning service for production products, your equipment and control systems are qualified based on the GAMP life-cycle

Contact Varcotech equipment pvt ltd Team
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