Varcogroups

SOFT GELATIN
PLANT

Soft Gelatin Plant

Soft Gelatin Plants offered by varcogroups have been meticulously developed with the latest insights from Good Manufacturing Practice (GMP) guidelines. These tailor-made process plants encompass:

  1. Storage vessels for Glycerin/Sorbitol
  2. Raw Gelatin Feed Tanks
  3. Gelatin Cooker
  4. Gelatin Feed Tanks
  5. Plain/Jacketed Medicament Storage Tanks
  6. Units for Medicament Mixing, Gelatin Color Mixing, and Deaeration, equipped with a Hydraulic Lift system
  7. Medicament Inline Homogenizer & Lobe Pump
  8. Stainless Steel (SS) Working Platform
  9. Instrumentation & Piping
  10. Utility System comprising Hot Water & Vacuum facilities
  11. Mobile Auto CIP (Clean-In-Place) Unit

The transfer of soft gelatin to the Encapsulating machine integrates state-of-the-art plant design techniques.

The manufacturing process of soft gelatin unfolds through several sequential stages:

  1. Gelatin Preparation
  2. Material (Fill) Preparation
  3. Encapsulation
  4. Drying
  5. Inspection
  6. Polishing
  7. Packaging

Product Feature

1
Soft gelatin plants are equipped with encapsulation machines specifically designed for the production of soft gelatin capsules. These machines feature precision dosing systems, gelatin ribbon feeding mechanisms, and encapsulation molds.
2
Soft gelatin plants include gelatin melting and preparation systems to prepare the gelatin solution used for capsule formation. These systems typically consist of heating tanks, mixing vessels, and filtration units to ensure the uniformity and purity of the gelatin solution.
3
After encapsulation, soft gelatin capsules pass through drying tunnels to remove excess moisture and ensure proper curing of the gelatin shells. Drying tunnels may utilize controlled temperature and humidity conditions to optimize the drying process.
4
Soft gelatin plants are equipped with cooling systems to cool and solidify the gelatin capsules after drying. Cooling systems may use air or water cooling methods to achieve the desired temperature for capsule storage and packaging.
5
Soft gelatin plants maintain precise temperature and humidity conditions throughout the production process to ensure the quality and stability of the capsules. Temperature and humidity control systems may be integrated into encapsulation machines, drying tunnels, and storage areas.
6
Soft gelatin plants include quality control stations equipped with analytical instruments and inspection systems to monitor the quality of capsules at various stages of production. Quality control stations may perform visual inspections, weight checks, and dissolution testing to ensure compliance with regulatory standards.
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Technical Specification

USA

1480 US Highway 46#, 273B, Parsippany, New Jersey, 07054, USA

Australia

15 Symonds Ave, North Parramatta NSW 2151

Vietnam

Office 1: A13, Cao Thi Chinh, Phu Thuan Ward, Dist. 7, HCMC, Viet Nam

South Africa

36 Brushwood Estate, Sundownder, Randburg, Johannesburg, South Africa. 2188

Canada

192 Brammar Street, Newmarket, ON L3Y7T4, Canada

India

Plot No 05 , Building No 2 Shiv Industrial Complex ,Behind Swagat Petrol Pump Vasai(E), Mumbai, India

Why Global Companies Trust Varcotech Equipment Pvt Ltd

Top Quality Factory Price

We have a quality control department to verify each product at different phases, from the procurement of parts to finished products

As Your Layout, Customize Machine

According to your layout, we can suggest the best capacity and type for you, customize equipment for you

Equipment Consult & Design Service

Save energy resource for you, professional engineers can improve the best processing solution. We have the experience to help add a tremendous amount of value to your project

ISO.CE Standard Qualified

We successfully obtaining the ISO9001:2008 certificate and CE security management system certificate, this is significant for Senieer in building enterprise image

Equipment Training & Maintance Service

Free Equipment training & maintenance service for you, we will provide your team in-depth training on safe operation and equipment maintenance

Equipment Installation Service

Varco Groups offers equipment installation & commissioning service for production products, your equipment and control systems are qualified based on the GAMP life-cycle

Contact Varcotech equipment pvt ltd Team
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